What is the extruder device and what are the uses of?
The extruder device is one of the main systems in industrial production lines that converts the types of raw materials into various forms using the extrusion process . This process is based on pressing the material from a custom form and its output can be pipes, profiles, sheets, granules or even food.
how does the extrusion process work?
In extrusion, the raw material (such as polymer, soft metal or food compounds) first enters the cylinder. With the help of Mardon (coil screws) and under the influence of heat and pressure, melted or softened materials, then pass through the mold, take the final shape of the product.
Benefits of using extruder
extruders are used as an efficient and economical option in various industries because of their unique features.
1. Diversity in Production Production
with an extruder device can produce a wide range of products:
- Plastic and Polymer Products (Pipe, Profile, Plastic Movie)
- Food Products (Pasta, Snack, Animal Food)
- Pharmaceuticals
2. High performance and speed
extruders work as a continuous and can produce a large volume of the product in the short time.
3. Reduce production costs
Due to the process automatic and the need for less manpower, production costs are significantly reduced.
4. Sustainable Product Quality
With precise control of temperature, pressure and speed, extruded quality products have uniform and predictable quality.
5. Customization Ability
temperature, pressure, mold, and even the length of the Mardon can be changed to produce products with custom features.
Types of Extruder Devices
extruders are divided into different categories by type of application and design.
1. Single Screw (Single Screw)
The most widely used extruder used for melting and forming polymer materials.
2. Twin Screw Extruder
This model has a higher performance, better mixing and the ability to process temperature -sensitive materials.
3. Cold and Cold extruder
- Cold : For sensitive materials that do not require complete melting.
- Hot : For plastics and materials that require complete melting.
The role of the extruder in various industries
extruders can be found in dozens of different industries:
- Packaging Industry : Plastic Films and Sheets
- Construction Industry : PVC pipes, upvc profiles
- Food industry : Dry materials, snacks, and special products Pharmaceutical : Production of pills and supplements
granularization and its connection to extruder
One of the most important branches of extruder is produce granules from recycled materials . In this process, plastic lesions are converted to thin strands after crushing and washing. These strands are then crushed and become granules that are reused in the production of plastic products.
Why is Ariafen Machine A selection of manufacturers and manufacturers?
Ariafen Machine with years of experience in the construction and repair of granules and extruder in Tehran is one of the pioneers in this field.
prominent features of Ariafen Services:
If you are planning to set up your product line or upgrade current devices, Ariafen will meet your needs with skill and technology.
Important Tips on Keeping and Extending the Life of the Extruder
- Regular Lubrication of Moving Parts Cylinder & Mardon Cleaning To prevent sedimentation of materials
- Periodic Temperature and Pressure Inspection
- Using raw materials
Summary
The extruder is one of the most important industrial equipment that plays a key role in the production of a variety of products. The combination of advanced technology, high speed, and cost reduction have made these devices a special place in different industries.
Ariafen Machine Machine Specialized in the construction and repair of granules and extruder in Tehran is a reliable partner for all industrial units looking for quality, productivity and after -sales service.